High-Pressure Hose Intelligent Production Line Project for Central Asian Markets

Project Background

The client is a building materials and engineering machinery supplier serving multiple Central Asian countries, with massive annual demand for high-pressure hoses. Traditional outsourcing suffers from unstable lead times and limited customization options. While the client plans to establish its own production line, existing equipment lacks sufficient automation, and controlling low-temperature weather-resistant formulations remains challenging—failing to meet operational requirements in Xinjiang and Central Asia's extreme cold and intense UV conditions.

Facing challenges

The product must withstand low temperatures, resist aging, and endure high pressure, requiring strict control over formulations and manufacturing processes. Customers expect phased production rollout to minimize upfront capital investment, while also demanding flexible line switching across multiple hose specifications.

Solution

Build an integrated, smart production line for multi-line PVC braided high-pressure hoses tailored to customer needs. The modular layout enables phased deployment. Equipped with an automated batching system, in-line wall thickness and pressure inspection, and a production data management system, it ensures formula traceability and real-time monitoring of production parameters. The line supports flexible switching between high-pressure industrial hoses and garden PVC water pipes across multiple product categories.

Project Outcomes

• Overall production efficiency increased by 130%
• Reduced labor production costs by 55%
• Product yield consistently reaches 99.6%.
• Full production process data is recorded and traceable.