Smart Production Line Project for High-Pressure Nylon Resin Industrial Pipes
Project Background
The client specializes in construction machinery, agricultural equipment, and automotive parts supply. They have long-term procurement needs for pneumatic tubing and hydraulic nylon resin hoses. Purchased products vary significantly in pressure resistance, and delivery schedules fluctuate widely. The company plans to establish its own tubing production line to achieve in-house supply of high-pressure lines for automotive and agricultural machinery applications.
Facing challenges
Tubing must meet strict requirements for pressure resistance, oil resistance, and low-temperature toughness. Frequent changeovers across multiple diameters are time-consuming. The production line must operate continuously and stably for 24 hours, supported by robust fault prediction and quality inspection systems.
Solution
Configure an intelligent extrusion braiding production line dedicated to nylon resin tubes, equipped with an automated raw material drying and feeding unit, in-line pressure resistance sampling inspection device, and integrated MES production management system. Supports rapid changeover for high-pressure nylon hoses and TPU flexible hoses, enabling fully automated control from raw material input to finished product winding.
Project Outcomes
- Overall production efficiency increased by 140%
- Reduced labor production costs by 58%
- Product yield consistently reaches 99.7%.
- Full production process data is recorded and traceable.